imsolidstate

CNC version 2.0

I finally finished putting together my second CNC machine. Again this one is put together with surplus parts, but they are much better surplus parts. I have the luxury of three linear slides from Newmark Systems, that have dual profile rails and recirculating ball slides, along with 16TPI precision screws and recirculating ball guides. In short, the new machine is solid as a rock, and has more torque.

I used a dremel this time instead of a router, since the router was pretty much overkill for engraving anything. I made a mount for the dremel by cutting up the little plastic guide that comes with it. It has an approximate O.D. of 1″ and acts as a nut that you can clamp with a shaft collar, and still unscrew the dremel from the mount if you need to get it out. I welded the shaft collar to a stainless steel bracket.

I haven’t made any boards yet to see if the dremel has much z-axis play.

There’s nothing special about this machine electronics-wise. Since I have NEMA23 steppers and 16TPI lead screws I don’t need a really high voltage drive or anything special. I’m using a 24VDC linear power supply with two automation direct stepper drives and one from Schneider. I didn’t connect the home and limit switches as I don’t think they have much value on machines this small. It’s a lot of work to do proper limit switches that disable the drive and signal the controller that a limit has been reached. Also to have home and limit switches on each axis you need two parallel ports. TurboCNC, being run in DOS, can only use the onboard parallel port so you can’t use PCI parallel port cards with TurboCNC. Only Mach3 can recognize inputs on the extra card since it’s address will map outside of the legacy range.

Tags: CNC, Engraving, Gcode, PCB, Stepper